Friday, September 6, 2024

Sulzer Frank Gas turbine controls notes

 Saw video on 10-Aug-2024

  1. 1939  ABB Switzerland - 4MW gas turbine had 17.4% efficiency
  2. Installed by Prof  Stodola
  3. ran till 2002
  4. acquired by Alstom in 2005
  5. V94.2 Industrial grade gas turbine with silo type combustor
  6. bearings: Siemens bearings of gas turbines are sealed
  7. Alstom bearings are accessible during operation
  8. Combustion can be diffusion flame or premixed flame.
  9. diffusion : only outer perphery of yellow flame touches oxygen. inside CH4 is unburnt.
  10. Premixed: CH4+O2 already thoroughly mixed, blue flame
  11. VIGV =  to vary the air mass flow rate to control
  12. EGT: not enter unstable combustion zone.
  13. sero actuator valves pid are tuned to have one overshoot and no undershoots, used in the fuel supply lines.
  14. TUning of pid controllers are done at 50% open position
  15. in case control signal to the control valve is interrupted like cable cut, the spring loaded valve must close the line in 200 ms
  16. double side block and bleed are required before opening fuel gas pipelines for repair
  17. lvms: vibration diagonostics for insity balancing of turbines
  18. temperature should drop when bleed valve closes
  19. startup burner is diffusion burner
  20. run up premixed burner
  21. power producing turbines are of 3 manufacturers
    1. ge= frame 9
    2. siemens = v94.2
    3. alstom =13e2
  22. fame = fatty acid material esters in pipe lines that use vegetable oil attack seals of ball valves.