The top surface of the E actuator, facing the thrust plate is not flat due to previously unknown error in the surface grinder bed level.
The top of the E actuator needed to be all at 40mm, but they were differing to a max of 140 microns above the mean as shown below. When the thrust plate was touching the top surface of the E actuator, it was actually 140 microns above the center leg, not flush with the actuator. The forces that were measured with the load cell are actually at a higher gap than the gap measured with the eddy current probe.
![]() | ||
The uneven top surface due to error in surface grinding operation |
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%% FEMM program to create the geometry and simulate E actuator with tilt of thrust plate | |
% Balaji Sankar 9 september 2022 | |
% If you get the error: | |
% Actx server creation failed, invalid prog ide'fem.activeFemm', reinstall | |
% fem after registering matlab to the group capable of creating server | |
% using command matlab -regserver. | |
% mydir='./' | |
% showconsole() | |
% clearconsole() | |
clc;clear all;close all;commandwindow; | |
%% Experimental values from april 22 test data | |
% Creating the tilted plate | |
x_midTP = 30;%Constant | |
thrustPlateThickness = 10;%Constant | |
footProjection = 0;% Fine mesh region just to the left and right of the tip of the top edge of the feet | |
depthIntoPage = 36; %mm | |
blockLabelRaiseAboveEleg = 0.05; | |
fineAirGapMeshSize_mm = 0.1; % Mesh size; | |
roughMeshSize_mm = 3; % Mesh size | |
NumberOfTurns = 49; | |
kmTheory = 4*3.14e-7*20e-3*35e-3*NumberOfTurns*NumberOfTurns/4; % Used for validation of experimental data | |
tiltAngle_deg = -0.1;%+ anticlockwise plate rotation | |
plainCarbonSteel_muR = 100; | |
%% Data sets of the experimental measurements | |
%-------Used during development only------------ | |
% 6th pair in the data set given in G:\01_PHD\05_WIP\10_leverRig_v2_mudi2\2022_august_29_thirdRevisionData\2022_Sept_04_eCore_straight_M15_batchMode.lua | |
% current_validation = 0.605; % 3.8 turns at 49 turns = 186.2 NI gives 11.6 Newtons, 0.15 Tesla and 0.830 | |
% gap_validation = 0.171; | |
% April 4th 2022, FUll data set | |
d_gap_cur_expF_analF_ident_oldFEM = 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| |
dataSetNumber = 12;% 12th data set has the largest air gaps right now 1047 to 1016 | |
dataSetNumber = 07;% 585 470 | |
exp_airGap_mm = d_gap_cur_expF_analF_ident_oldFEM((d_gap_cur_expF_analF_ident_oldFEM(:,5)==dataSetNumber),1); | |
exp_curr_amper = d_gap_cur_expF_analF_ident_oldFEM((d_gap_cur_expF_analF_ident_oldFEM(:,5)==dataSetNumber),2); | |
exp_measForceN = d_gap_cur_expF_analF_ident_oldFEM((d_gap_cur_expF_analF_ident_oldFEM(:,5)==dataSetNumber),3); | |
exp_analForceN = d_gap_cur_expF_analF_ident_oldFEM((d_gap_cur_expF_analF_ident_oldFEM(:,5)==dataSetNumber),4); | |
exp_straitFemForcN = d_gap_cur_expF_analF_ident_oldFEM((d_gap_cur_expF_analF_ident_oldFEM(:,5)==dataSetNumber),6); | |
exp_tiltFemForcN = zeros(size(exp_measForceN)); | |
%% RUN tilted FEM for all load cases | |
for loadCaseIter = 1:size(exp_airGap_mm,1) | |
airGap_mm_iter = exp_airGap_mm(loadCaseIter); | |
curr_ampere_iter = exp_curr_amper(loadCaseIter); | |
%% Start FEMM | |
% Start up and connect to FEMM | |
% addpath('/cygdrive/c/femm42/octavefemm/mfiles'); | |
openfemm(0) | |
% openfem(1) will hide the openFEM window; | |
% messagebox('Balaji The GREAT = Check if unequal gaps cause reduction of force.') | |
newdocument(0) | |
% %NOTE: newdocument(doctype) Creates a new preprocessor document and opens up a new | |
% %preprocessor window. Specify doctype to be 0 for a magnetics problem, 1 for an | |
% %electrostatics problem, 2 for a heat flow problem, or 3 for a current flow | |
% %problem. Alternative syntax for this function is create(doctype) | |
minangleAngleConstraing4Mesh = 30; | |
mi_probdef(0, 'millimeters', 'planar', 1e-008, depthIntoPage, minangleAngleConstraing4Mesh, 'succ.approx') | |
%% Create geometry | |
% ---------------- | |
%Draw nodes of E actuator | |
mi_addnode(00.000,00.000) | |
mi_addnode(60.000,00.000) | |
mi_addnode(60.000,39.930) | |
mi_addnode(50.000,39.950) | |
mi_addnode(50.000,10.000) | |
mi_addnode(40.000,10.000) | |
mi_addnode(40.000,39.975) | |
mi_addnode(20.000,40.015) | |
mi_addnode(20.000,10.000) | |
mi_addnode(10.000,10.000) | |
mi_addnode(10.000,40.110) | |
mi_addnode(00.000,40.140) | |
% Draw the line segments, upside facing e actuator | |
mi_addsegment(00.000,00.000,60.000,00.000)%01 | |
mi_addsegment(60.000,00.000,60.000,39.930)%02 | |
mi_addsegment(60.000,39.930,50.000,39.950)%03 | |
mi_addsegment(50.000,39.950,50.000,10.000)%04 | |
mi_addsegment(50.000,10.000,40.000,10.000)%05 | |
mi_addsegment(40.000,10.000,40.000,39.975)%06 | |
mi_addsegment(40.000,39.975,20.000,40.015)%07 | |
mi_addsegment(20.000,40.015,20.000,10.000)%08 | |
mi_addsegment(20.000,10.000,10.000,10.000)%09 | |
mi_addsegment(10.000,10.000,10.000,40.110)%10 | |
mi_addsegment(10.000,40.110,00.000,40.140)%11 | |
mi_addsegment(00.000,40.140,00.000,00.000)%12 | |
% Nodes of enclosing volume | |
mi_addnode(-10,-10) | |
mi_addnode( 70,-10) | |
mi_addnode( 70, 55) | |
mi_addnode(-10, 55) | |
mi_addsegment(-10,-10, 70,-10)%01 | |
mi_addsegment( 70,-10, 70, 55)%02 | |
mi_addsegment( 70, 55,-10, 55)%03 | |
mi_addsegment(-10, 55,-10,-10)%04 | |
% Tilt and airgap change the surface of the plate | |
y_midTP = 40 + airGap_mm_iter; | |
% Get the equation of the line | |
slope = tan(deg2rad(tiltAngle_deg)); | |
intercept_lowerTPsurfaceLine= y_midTP - slope*x_midTP; | |
% Co ordinates of the thrust plate | |
x_leftBott_TP = -05; | |
x_rightBott_TP = +65; | |
y_leftBott_TP = slope*(-5) + intercept_lowerTPsurfaceLine; | |
y_rightBott_TP = slope*65 + intercept_lowerTPsurfaceLine; | |
y_leftTopp_TP = y_leftBott_TP + 10; | |
y_rightTopp_TP = y_rightBott_TP + 10; | |
% Nodes of thrust plate | |
mi_addnode (x_leftBott_TP ,y_leftBott_TP) | |
mi_addnode (x_rightBott_TP,y_rightBott_TP) | |
mi_addnode (x_rightBott_TP,y_rightTopp_TP) | |
mi_addnode (x_leftBott_TP,y_leftTopp_TP) | |
mi_addsegment(x_leftBott_TP ,y_leftBott_TP ,x_rightBott_TP,y_rightBott_TP)%01 | |
mi_addsegment(x_rightBott_TP,y_rightBott_TP,x_rightBott_TP,y_rightTopp_TP)%02 | |
mi_addsegment(x_rightBott_TP,y_rightTopp_TP,x_leftBott_TP ,y_leftTopp_TP) %03 | |
mi_addsegment(x_leftBott_TP ,y_leftTopp_TP ,x_leftBott_TP ,y_leftBott_TP) %04 | |
% Coordinates of left fine mesh volume | |
mi_addnode(00-footProjection,40.140) | |
mi_addnode(10+footProjection,40.110) | |
mi_addnode(00-footProjection,slope*(00-footProjection) + intercept_lowerTPsurfaceLine) | |
% Coordinates of central fine mesh volume | |
mi_addnode(20-footProjection,40.015) | |
mi_addnode(40+footProjection,39.975) | |
% Coordinates of right fine mesh volume | |
mi_addnode(50-footProjection,39.950) | |
mi_addnode(60+footProjection,39.930) | |
mi_addnode(60+footProjection,slope*(60+footProjection) + intercept_lowerTPsurfaceLine); | |
% On the e actuator left foot | |
mi_addsegment(00-footProjection,40.140,10+footProjection,40.110)%01 | |
% Left Vertical line | |
mi_addsegment(00-footProjection,slope*(00-footProjection) + intercept_lowerTPsurfaceLine,00-footProjection,40.140)%01 | |
% Along the thrust plate, full line | |
mi_addsegment(00-footProjection,slope*(00-footProjection) + intercept_lowerTPsurfaceLine,60+footProjection,slope*(60+footProjection) + intercept_lowerTPsurfaceLine) | |
% Right Vertical line | |
mi_addsegment(60+footProjection,39.930,60+footProjection,slope*(60+footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% On the e actuator right foot | |
mi_addsegment(60+footProjection,39.930,50-footProjection,39.950) | |
% On Central foot | |
mi_addsegment(20-footProjection,40.015,40+footProjection,39.975) | |
% Left Central bridge | |
mi_addsegment(20-footProjection,40.015,10+footProjection,40.110) | |
% Right Central bridge | |
mi_addsegment(40+footProjection,39.975,50-footProjection,39.950) | |
mi_zoomnatural() | |
%% Assign block labels for coil, thrust plate and E acutuator and air. | |
mi_addblocklabel(30,45);% Thrust plate | |
mi_addblocklabel(5,5);% E actuator | |
mi_addblocklabel(5,5);% E actuator | |
mi_addblocklabel(15,15);% E coil left side | |
mi_addblocklabel(45,15);% E coil right side | |
% Air | |
mi_addblocklabel(5,-2);% Just below the E actuator | |
mi_addblocklabel(30,39.995+blockLabelRaiseAboveEleg);% Just 1 micron above the mid point of the central leg | |
%% Boundary condition: | |
% ------------------- | |
% Can't figure out how to do this yet. | |
% Open boundary condition | |
% Define an "asymptotic boundary condition" property. This will mimic | |
% an "open" solution domain | |
% mi addboundprop(’propname’, A0, A1, A2, Phi, Mu, Sig, c0, c1, BdryFormat,ia, oa) | |
mu_o = pi*4.e-7; | |
mi_addboundprop('A=0', 0, 0, 0, 0, 0, 0, 0, 0, 0); | |
%% Create material BH curves | |
% ------------------- | |
bh_curve_Iron_fromdemo2 = [ 0.,0.3,0.8,1.12,1.32,1.46,1.54,1.62,1.74,1.87,1.99,2.046,2.08; 0, 40, 80, 160, 318, 796, 1590, 3380, 7960, 15900, 31800, 55100, 79600]'; | |
bh_curve_m17_fromExcel = [0,0.108333333000000,0.208333333000000,0.320833333000000,0.425000000000000,0.562500000000000,0.720833333000000,0.841666667000000,1.00833333300000,1.14583333300000,1.27083333300000,1.32916666700000,1.36250000000000,1.38333333300000,1.40416666700000,1.42500000000000,1.43333333300000,1.45000000000000,1.45833333300000,1.47083333300000,1.47500000000000,1.48333333300000,1.48333333300000,1.49583333300000,1.49583333300000,1.50416666700000;0,5.20833333300000,14.3662280700000,22.2017543900000,35.3048245600000,43.1271929800000,58.8333333300000,70.6118421100000,86.3135964900000,104.662280700000,126.964912300000,158.513157900000,200.600877200000,240.063596500000,290.052631600000,342.673245600000,420.300438600000,509.765350900000,584.760964900000,647.912280700000,716.331140400000,779.484649100000,836.063596500000,899.214912300000,967.635964900000,995.263157900000]'; | |
bh_curve_m15_fromExcel = [0,0.0500000000000000,0.100000000000000,0.150000000000000,0.200000000000000,0.250000000000000,0.300000000000000,0.350000000000000,0.400000000000000,0.450000000000000,0.500000000000000,0.550000000000000,0.600000000000000,0.650000000000000,0.700000000000000,0.750000000000000,0.800000000000000,0.850000000000000,0.900000000000000,0.950000000000000,1,1.05000000000000,1.10000000000000,1.15000000000000,1.20000000000000,1.25000000000000,1.30000000000000,1.35000000000000,1.40000000000000,1.45000000000000,1.50000000000000,1.55000000000000,1.60000000000000,1.65000000000000,1.70000000000000,1.75000000000000,1.80000000000000,1.85000000000000,1.90000000000000,1.95000000000000,2,2.05000000000000,2.10000000000000,2.15000000000000,2.20000000000000,2.25000000000000,2.30000000000000;0,15.1207140000000,22.7182920000000,27.8427330000000,31.8714340000000,35.3650440000000,38.6005880000000,41.7362020000000,44.8739790000000,48.0878070000000,51.4372360000000,54.9752210000000,58.7529930000000,62.8236440000000,67.2452850000000,72.0844060000000,77.4201000000000,83.3500210000000,89.9996120000000,97.5373530000000,106.201406000000,116.348464000000,128.547329000000,143.765431000000,163.754169000000,191.868158000000,234.833507000000,306.509769000000,435.255202000000,674.911968000000,1108.32556900000,1813.08546800000,2801.21742100000,4053.65311700000,5591.10689000000,7448.31841300000,9708.81567000000,12486.9316150000,16041.4836440000,21249.4206240000,31313.4958780000,53589.4468770000,88477.4846010000,124329.410540000,159968.569300000,197751.604272000,234024.751347000]'; | |
% Expression of BH curve from Calculation of Nonlinear Electromagnetic | |
% Fields in the Steel Wall Vicinity of Transformer Bushings Article in IEEE Transactions on Magnetics · June 2015 DOI: 10.1109/TMAG.2014.2379217 Sergei Maximov | |
% B = mu_o * (999637.86 * arcTan (0.001002 * H) + 1.0861 * H) | |
H_0_230000 = linspace(0,230000,47)'; | |
bh_curve_lowCarbSteel = [ mu_o*(999637.86 * atan (0.001002 * H_0_230000) + 1.0861 * H_0_230000) , H_0_230000]; | |
% For silicon steel ST 1312 | |
bh_curve_ST1312_siliconSteel = [0 0.11 0.32 0.74 1.05 1.25 1.37 1.50 1.74 1.95 2.07 2.17;0 33 66 125 250 500 1000 2500 10000 25000 52000 100000]'; | |
%% Apply materials to blocks | |
% ---------------- | |
% mi addmaterial(’matname’, mu x, mu y, H c, J, Cduct, Lam d, Phi hmax, lam fill, | |
% LamType, Phi hx, Phi hy, nstr, dwire) adds a new material with called ’matname’ | |
% with the material properties | |
% – mu xRelative permeability in the x- or r-direction. | |
% – mu yRelative permeability in the y- or z-direction. | |
% – Hc Permanent magnet coercivity in Amps/Meter. | |
% – J Applied source current density in Amps/mm 2 . | |
% – Cduct Electrical conductivity of the material in MS/m. | |
% – Lamd Lamination thickness in millimeters. | |
% – Phihmax Hysteresis lag angle in degrees, used for nonlinear BH curves. | |
% – Lamfill Fraction of the volume occupied per lamination that is actually filled with | |
% iron(Note that this parameter defaults to 1 in the femm preprocessor dialog box because, | |
% by default, iron completely fills the volume) | |
% – LamtypeSet to | |
% ? 0 – Not laminated or laminated in plane | |
% ? 1 – laminated x or r | |
% ? 2 – laminated y or z | |
% ? 3 – magnet wire | |
% ? 4 – plain stranded wire | |
% ? 5 – Litz wire | |
% ? 6 – square wire | |
% – Phi hxHysteresis lag in degrees in the x-direction for linear problems. | |
% – Phi hyHysteresis lag in degrees in the y-direction for linear problems. | |
% – nstrNumber of strands in the wire build. Should be 1 for Magnet or Square wire. | |
% – dwireDiameter of each of the wire’s constituent strand in millimeters | |
muX = 1; | |
muY = 1; | |
permMagCoer = 0; | |
sourceCurrDens = 0; | |
conductivity = 0; | |
lamThk = 0; | |
phi_hysteresisLagAngle = 0; | |
laminateFillFraction = 1; | |
laminationType = 0; | |
phi_hysteresisLagDeg_x = 0; | |
phi_hysteresisLagDeg_y = 0; | |
wireStrandsCount = 0; | |
wireDiameter = 0; | |
mi_addmaterial('AirMaterial' , muX , muY, permMagCoer, sourceCurrDens, conductivity, lamThk, phi_hysteresisLagAngle, laminateFillFraction, laminationType, phi_hysteresisLagDeg_x,phi_hysteresisLagDeg_y,wireStrandsCount,wireDiameter); | |
muX = 1; | |
muY = 1; | |
permMagCoer = 0; | |
sourceCurrDens = 0; | |
conductivity = 58;% For current carrying coil, don't know why multiplying by .65; | |
lamThk = 0; | |
phi_hysteresisLagAngle = 0; | |
laminateFillFraction = 1; | |
laminationType = 3;% magnet wire | |
phi_hysteresisLagDeg_x = 0; | |
phi_hysteresisLagDeg_y = 0; | |
wireStrandsCount = 0; % This is strands, not turns. Number of turns is given in block properties below; | |
wireDiameter = 1.02; | |
mi_addmaterial('CoilMaterial', muX , muY, permMagCoer, sourceCurrDens, conductivity, lamThk, phi_hysteresisLagAngle, laminateFillFraction, laminationType, phi_hysteresisLagDeg_x,phi_hysteresisLagDeg_y,wireStrandsCount,wireDiameter); | |
%muX = 2828;% For linear iron, muX, 4000/1.414 | |
%muY = 2828;% For linear iron, muY, 4000/1.414 | |
muX = plainCarbonSteel_muR/sqrt(2);% For carbon steel, engineering tool box, 100/1.414 | |
muY = plainCarbonSteel_muR/sqrt(2);% For carbon steel, engineering tool box, 100/1.414 | |
permMagCoer = 0; | |
sourceCurrDens = 0; | |
conductivity = 0;% For linear iron, zeroing out previous change in coil. | |
lamThk = 0; | |
phi_hysteresisLagAngle = 0; | |
laminateFillFraction = 1; | |
laminationType = 0;% Not laminated | |
phi_hysteresisLagDeg_x = 0; | |
phi_hysteresisLagDeg_y = 0; | |
wireStrandsCount = 0; | |
wireDiameter = 0; | |
mi_addmaterial('Iron_linearMaterial', muX , muY, permMagCoer, sourceCurrDens, conductivity, lamThk, phi_hysteresisLagAngle, laminateFillFraction, laminationType, phi_hysteresisLagDeg_x,phi_hysteresisLagDeg_y,wireStrandsCount,wireDiameter); | |
muX = 0;% For non linear iron, muX | |
muY = 0;% For non linear iron, muY | |
permMagCoer = 0; | |
sourceCurrDens = 0; | |
conductivity = 0;% For non linear iron | |
lamThk = 0; | |
phi_hysteresisLagAngle = 0; | |
laminateFillFraction = 1; | |
laminationType = 0;% Not laminated | |
phi_hysteresisLagDeg_x = 0; | |
phi_hysteresisLagDeg_y = 0; | |
wireStrandsCount = 0; | |
wireDiameter = 0; | |
mi_addmaterial('Iron_nonLinearMaterial',muX , muY, permMagCoer, sourceCurrDens, conductivity, lamThk, phi_hysteresisLagAngle, laminateFillFraction, laminationType, phi_hysteresisLagDeg_x,phi_hysteresisLagDeg_y,wireStrandsCount,wireDiameter); | |
mi_addbhpoints('Iron_nonLinearMaterial', bh_curve_Iron_fromdemo2);% Associates BH curve with the Iron material, and replace the muX and muY values | |
muX = 1;% For e stamping, will replace with bh curve | |
muY = 1;% For e stamping, will replace with bh curve | |
permMagCoer = 0; | |
sourceCurrDens = 0; | |
conductivity = 0;% For non linear iron | |
lamThk = 0.5; | |
phi_hysteresisLagAngle = 0; | |
laminateFillFraction = 0.92;% For insulating film inbetween | |
% laminationType 1 gives mu_x extremely low | |
% laminationType 2 gives mu_y extremely low | |
laminationType = 0; | |
phi_hysteresisLagDeg_x = 0; | |
phi_hysteresisLagDeg_y = 0; | |
wireStrandsCount = 0; | |
wireDiameter = 0; | |
mi_addmaterial('eActLaminateMaterial',muX , muY, permMagCoer, sourceCurrDens, conductivity, lamThk, phi_hysteresisLagAngle, laminateFillFraction, laminationType, phi_hysteresisLagDeg_x,phi_hysteresisLagDeg_y,wireStrandsCount,wireDiameter); | |
mi_addbhpoints('eActLaminateMaterial',bh_curve_m15_fromExcel); | |
%% Current carrying coil: | |
% Add a "circuit property" so that we can calculate the properties of the | |
% coil as seen from the terminals. | |
circuitName = 'iCoilCircProp'; | |
cur = curr_ampere_iter; | |
seriesConnected = 1; | |
mi_addcircprop(circuitName, cur, seriesConnected); | |
%% Assign material and mesh size to the blocks. | |
automesh = 0; | |
meshsize = roughMeshSize_mm; | |
incircuit= '<None>'; | |
magdir = 0; | |
group = 0; | |
numberOfTurns = 0; | |
mi_selectlabel(30,45);% Thrust plate | |
% mi_setblockprop('Iron_linearMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
% mi_setblockprop('eActLaminateMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_setblockprop('Iron_linearMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_clearselected | |
meshsize = roughMeshSize_mm; | |
mi_selectlabel(5,5);% E actuator | |
mi_setblockprop('eActLaminateMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_clearselected | |
meshsize = roughMeshSize_mm; | |
mi_selectlabel(5,-2);% Just below the E actuator | |
mi_setblockprop('AirMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_clearselected | |
meshsize = fineAirGapMeshSize_mm; | |
mi_selectlabel(30,39.990+blockLabelRaiseAboveEleg);% Just 1 micron above the mid point of the central leg | |
mi_setblockprop('AirMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_clearselected | |
meshsize = roughMeshSize_mm; | |
incircuit = 'iCoilCircProp'; | |
numberOfTurns = +NumberOfTurns; | |
mi_selectlabel(15,15);% Left side of coil | |
mi_setblockprop('CoilMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_clearselected | |
meshsize = roughMeshSize_mm; | |
incircuit = 'iCoilCircProp'; | |
numberOfTurns = -NumberOfTurns;% Current has to go inside on one side. | |
mi_selectlabel(45,15);% Left side of coil | |
mi_setblockprop('CoilMaterial', automesh, meshsize, incircuit, magdir, group, numberOfTurns); | |
mi_clearselected | |
mi_zoomnatural | |
%% Mesh and solve | |
mi_saveas('EactUnequalLegsTiltedPlate.fem'); | |
mi_createmesh(); | |
mi_analyze; | |
%% Postprocess | |
mi_loadsolution(); | |
% mo_addcontour(-1,1); | |
% mo_addcontour(61,1); | |
% magnitudeOfB = 1; | |
% numPoints = 100; | |
% mo_makeplot(magnitudeOfB,numPoints,'Eactuator_Bmag_alongEdgePlot.txt',0) | |
% | |
% mo_showdensityplot(1,0,1.6,0,'bmag'); | |
% %1 with legend | |
% %0 colour plot | |
% %0 low b | |
% %1.6 max b | |
% %type of pplot | |
% mo_savebitmap('Eactuator_Bmag_density.bmp') | |
mo_clearblock; | |
mo_selectblock(30,45); | |
% fx = mo_blockintegral(18);% 18 is x direction weighted stress tensor force | |
exp_tiltFemForcN(loadCaseIter,1) = abs(mo_blockintegral(19));% 19 is y direction weighted stress tensor force | |
fprintf('\ni=%d/%d,FEM_tilt F=%3.3f N,Meas F=%3.1f N,Anal F=%3.1f N,Cur= %1.1fA,Gap=%1.3f mm,Tilt=%1.2fdeg',loadCaseIter,size(exp_airGap_mm,1),exp_tiltFemForcN(loadCaseIter),exp_measForceN(loadCaseIter),exp_analForceN(loadCaseIter),curr_ampere_iter,airGap_mm_iter,tiltAngle_deg); | |
%% Save and close; | |
closefemm | |
end | |
%% Plot gap vs force | |
fprintf('\n Tilted FEM calculated K_m:') | |
fprintf('\n ---------------------------') | |
fprintf('\n%1.2g',exp_tiltFemForcN.*(exp_airGap_mm*1e-3).^2./(exp_curr_amper).^2); | |
fprintf('\n Tilted FEM calculated force:') | |
fprintf('\n ---------------------------') | |
fprintf('\n%1.2f',exp_tiltFemForcN); | |
figure('units','normalized','outerposition',[0 0 1 1]); | |
subplot(1,2,1) | |
plot(exp_airGap_mm,exp_tiltFemForcN,'d',... | |
exp_airGap_mm,exp_analForceN,'o',... | |
exp_airGap_mm,exp_measForceN,'+','linewidth',2) | |
legend('Tilted, FEM','Analytical,straight','Measured','Location','Best'); | |
xlabel('Air gap mm','fontsize',16,'fontweight','n','color','k'); | |
ylabel('Force N','fontsize',16,'fontweight','n','color','k'); | |
set(gca,'fontsize',16); | |
title('Gap Vs Force','fontsize',20,'fontweight','n','color','k'); | |
subplot(1,2,2) | |
plot(exp_airGap_mm,exp_tiltFemForcN.*(exp_airGap_mm*1e-3).^2./(exp_curr_amper).^2,'d',... | |
exp_airGap_mm,exp_analForceN.*(exp_airGap_mm*1e-3).^2./(exp_curr_amper).^2,'o',... | |
exp_airGap_mm,exp_measForceN.*(exp_airGap_mm*1e-3).^2./(exp_curr_amper).^2,'+','linewidth',2) | |
legend('Tilted, FEM','Analytical,straight','Measured','Location','Best');xlabel('Air gap mm','fontsize',16,'fontweight','n','color','k'); | |
ylabel('Magnetic bearing constant Nm^2/A^2','fontsize',16,'fontweight','n','color','k'); | |
set(gca,'fontsize',16); | |
title('Gap Vs Km','fontsize',20,'fontweight','n','color','k'); | |
%% OLD method of creating air gaps | |
% % Coordinates and segments of left fine mesh volume | |
% mi_addnode(00-footProjection,40.140) | |
% mi_addnode(10+footProjection,40.110) | |
% mi_addnode(10+footProjection,slope*(10+footProjection) + intercept_lowerTPsurfaceLine) | |
% mi_addnode(00-footProjection,slope*(00-footProjection) + intercept_lowerTPsurfaceLine) | |
% mi_addsegment(00-footProjection,40.140,10+footProjection,40.110)%01 | |
% mi_addsegment(10+footProjection,40.110,10+footProjection,slope*(10+footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% mi_addsegment(10+footProjection,slope*(10+footProjection) + intercept_lowerTPsurfaceLine,00-footProjection,slope*(00-footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% mi_addsegment(00-footProjection,slope*(00-footProjection) + intercept_lowerTPsurfaceLine,00-footProjection,40.140)%01 | |
% | |
% | |
% % Coordinates and segments of central fine mesh volume | |
% mi_addnode(20-footProjection,40.015) | |
% mi_addnode(40+footProjection,39.975) | |
% mi_addnode(40+footProjection,slope*(40+footProjection) + intercept_lowerTPsurfaceLine) | |
% mi_addnode(20-footProjection,slope*(20-footProjection) + intercept_lowerTPsurfaceLine) | |
% mi_addsegment(20-footProjection,40.015,40+footProjection,39.975)%01 | |
% mi_addsegment(40+footProjection,39.975,40+footProjection,slope*(40+footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% mi_addsegment(40+footProjection,slope*(40+footProjection) + intercept_lowerTPsurfaceLine,20-footProjection,slope*(20-footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% mi_addsegment(20-footProjection,slope*(20-footProjection) + intercept_lowerTPsurfaceLine,20-footProjection,40.015)%01 | |
% | |
% % Coordinates and segments of right fine mesh volume | |
% mi_addnode(50-footProjection,39.950) | |
% mi_addnode(60+footProjection,39.930) | |
% mi_addnode(60+footProjection,slope*(60+footProjection) + intercept_lowerTPsurfaceLine) | |
% mi_addnode(50-footProjection,slope*(50-footProjection) + intercept_lowerTPsurfaceLine) | |
% mi_addsegment(50-footProjection,39.950,60+footProjection,39.930)%01 | |
% mi_addsegment(60+footProjection,39.930,60+footProjection,slope*(60+footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% mi_addsegment(60+footProjection,slope*(60+footProjection) + intercept_lowerTPsurfaceLine,50-footProjection,slope*(50-footProjection) + intercept_lowerTPsurfaceLine)%01 | |
% mi_addsegment(50-footProjection,slope*(50-footProjection) + intercept_lowerTPsurfaceLine,50-footProjection,39.950)%01 | |
%% Block meanings | |
% 3rd column material | |
% 4 column is mesh size | |
% 5th column is circuit | |
% 6th magnetization direction | |
% 7th is group membership | |
%% Scrap | |
% exp_airGap_mm,exp_straitFemForcN.*(exp_airGap_mm*1e-3).^2./(exp_curr_amper).^2,'*',... | |
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